Vitreous enamel in the architecture A natural material born from fire, immune to corrosion, as pure as glass, available in a huge range of colours that remain stable over time and in any atmospheric conditions, recyclable… A coating that offers a highly versatile, global response to many different sectors of industry.
...a natural material Although it is not exactly technical, this definition tells us many important things. The starting material for vitreous enamel, called the “frit”, is a mixture of different substances found in nature: silicates, borates, carbonates, oxides etc. ...born from fire The frit is the product of smelting these materials and subsequently cooling them back down. According to how it is cooled (in water or between two metal rollers), it takes the form of either crumbling granules or small flakes. ...immune to corrosion The composition of the frit, i.e. the vitreous component of the enamel, varies considerably, according to: :: the support to which it is applied (steel, aluminium, cast iron, glass); :: the functionality to deliver to the enamel, for fitting the usage requirement. As a general rule, all vitreous enamels can be said to be resistant to: :: All organic solvents, :: All normal detergents (pH>7), :: All neutral saline solutions (pH=7), :: All acids (at room temperature) except hydrofluoric acid. …as pure as glass Enamel is a borosilicate glass with an amorphous structure that gives it a hard, compact surface, with no porous areas and impermeable to liquids. It neither absorbs nor transmits odours or flavours. It inhibits the proliferation of bacteria. It is easy to clean. ...Available in a huge range of colours Enamels are generally coloured using inorganic pigments or metal oxides added to the frit during the grinding phase. ...Easy to decorate In addition to lending themselves to all sorts of colours, enamelled surfaces can also be decorated using various industrial systems (decalcomania, serigraphy) and artistic methods ...Recyclable Both the elements that are used to make the frit and the supports (steel, cast iron, aluminium and glass) on which the enamels are applied are recyclable without any problems, as they contain no polluting substances. Once an enamelled product’s life cycle is over, it can be used again to produce steel or aluminium. Vitreous Enamel Typical Composition | Component | Mineral | Functions | SiO2 | Quartz - Feldspar | Refractory component, hardens the vitreous system, adds chemical resistance and increases viscosity. | B2O3 | Borates | Flux that produces the vitreous matrix, reduces viscosity and increases surface hardness. | Na2O K2O LiO2 | Albite Feldspar - Microcline Spodumene - Petalite | Alkaline components that lower the temperature at which glass softens, reduce its elasticity and increase its brilliance. | Al2O3 | Feldspar - Corundum | Increases viscosity and chemical, mechanical and thermal resistance, reduces the expansion coefficient and favours an opaque finish. | ZrO2 | Zirconium | Improves resistance to acids, to knocks and to shocks, acts as an opacifier. | ZnO | Zincite, Blende, Wurzite | Excellent flux, lowers the expansion coefficient and improves brilliance and surface quality. | CoO | Cobaltite | A very strong adherence agent, it produces a structure with lots of small, well distributed bubbles. | NiO2 | Niccolite | A second adherence agent, it produces a structure with a small number of large bubbles. | CuO | Copper | When combined with primary bonds, it triggers the adherence reaction at lower temperatures. | MnO2 | Manganese dioxide | Produces brown-coloured frits, intensifies dark colours and acts as an oxidant and as a weak bond. | Sb2O3 | Antimonite | Produces a high degree of opacity and improves resistance to acids. | TiO2 | Rutile, Anatase, Brookite | The epitome of opacifiers, it increases whiteness, brilliance and resistance to acids and heat. | BaO CaO MgO | Barite Dolomite-Limestone Periclase | Alkaline-earthy components that integrate anti-acid enamels, increasing their resistance, their smelting facility and their viscosity. | P2O5 | Apatite | Alters the opacity of the finish, improves colour stability and reduces chemical resistance. | F2 | Fluorite | Softens glass and influences the opacity. |
Table a – Typical composition of a ground coat enamel | Felspar | 21.0 | Borax | 35.0 | Quartz | 28.0 | Sodium hydrogen carbonate | 4.5 | Sodium nitrate | 4.0 | Potassium and Sodium Fluosilicate | 5.0 | Cobalt oxide | 0.5 | Nickel oxide | 0.5 | Manganese dioxide | 1.5 |
Table b - Typical composition of a white Ti cover coat | Felspar | 4.5 | Quartz | 25.6 | Sodium hydrogen carbonate | 24.2 | Sodium nitrate | 2.4 | Calcium carbonate | 3.4 | Cryolite | 2.6 | Sodium antimonate | 0.8 | Titanium dioxide | 17.2 | Zinc oxide | 19.5 |
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